The D450 Shaft Alignment System

This technically advanced system was designed specifically to be "easy to use". The principal of measurement is based on the reverse dial alignment method, which is the most accurate form of dial alignment.

The system consists of two small measuring detectors, a hand-held display unit, cables and mounting brackets.

Each of the rugged anodized aluminum Position Sensing Detectors (PSD) has a laser beam and a beam detector. The detector is protected by a sliding bulls-eye cover when not in use. By using the dual (two) beams and the closed target cover you can perform a rough alignment. This is a very useful feature, especially when aligning a long shaft. They also have built-in sprit level vials that can be levelled in both the horizontal and vertical planes. This is an excellent feature when performing an open coupling alignment or when only one shaft can be moved.

Programs and Functions of the D450

Horizontal 9-12-3 - For the alignment of horizontal machines by the 9-12-3 method.

Soft Foot - With this program you can check so that the machine is resting on all feet. Shows which foot should be corrected (if necessary).

Thermal Growth Compensation - Compensates for difference in thermal growth between machines. This is a sub- program in the machine train program.

Tolerance Check - Checks the offset and angle values towards selected tolerance. Shows graphically when the alignment is within tolerance. Sub-function.

Measurement Value Filter - Advanced electronic filter function for accurate measurement results, even in bad measuring conditions like air turbulence and vibration. Sub-function.

To operate

You simply mount the measuring detectors onto the shafts with the universal brackets. Connect the display unit with the push on and pull off cables and follow the on-screen directions.

You will be asked to input the tape measured distances from between the detectors, and to the centre of the coupling, as well as the front and back feet of the machine you choose to move.

You turn the detectors (Shafts) and record the values at the 9, 12 and 3 o'clock positions when prompted by the display unit.

The misalignment results and corrections are now displayed live time on the screen. Horizontal and vertical positions for the movable machine are shown both digitally and graphically with "live" values.

It couldn't be easier.

You measure misalignment at the coupling and make the necessary corrections at the feet.

Vertical plane shown at the top of the screen shows only two feet. You need to lift or lower the machine to make corrections.

Horizontal plane shown at the bottom of the screen shows all four feet (looking down). You need to move the machine back and forth to make corrections.

The Measurement Results

  1. This shows the amount of Offset in the vertical plane. Measured at the coupling.
  2. This is the amount of Angular error.

  3. To correct the measured misalignment, you need to adjust the feet. In this case, you would add 21 mils or thou to both of the front feet and 33 thou to both back feet.

  4. This is the amount of Offset and Angular misalignment measured in the horizontal plane.

  5. To correct the horizontal misalignment, you need to move the machine by the amount shown. Notice that the feet are black. This indicates that it is reading live in the horizontal plane. To have it read live in the vertical plane, you simply turn the heads to the twelve o'clock position.

After you have made the corrections, the screen will indicate whether you are within tolerance (within spec) by showing one half of the coupling black.

The D505/D525 laser shaft alignment system

Features:

  • A - Display unit made of anodized aluminum.
  • B - Clear, backlit LCD display. Easy to read even in poor light conditions.
  • C - Small, lightweight measuring units made of aluminum.
  • D - Clear spirit levels in both units for quick and accurate positioning.
  • E - Double rods for each unit, made of stainless steel.
  • F - Cables with Push/Pull connection.
  • G - Universal shaft brackets with chains.
  • H - Battery operated display unit. Long operating time.
  • I - RS 232 port for printer and PC connection
  • J - Durable membrane keyboard with all characters
  • The Complete D450 System


    1 - Display Unit D279 (with 2 measurement programs)
    1 - Nylon protective case
    2 - Cables with Push / Pull connectors
    2 - Measuring Detector Units
    2 - Shaft brackets with chains
    2 - Sets of extension rods
    1 - Extension chain
    1 - Measuring tape (6')
    1 - User Manual
    1 - Carrying Case
    1 - EasyLinkTM software (Windows®) program and PC cable

    Download PDF

    D450 (376 KB)


    E-mail: info@withinspec.com

     

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